Customer Sanofi-Aventis Deutschland GmbH, Frankfurt/Main, Germany
Project Capacity Adaptation of a Multi-Product Plant
Industry Pharmaceutical Industry
Solution Type
Plant Design and Optimization
Service Type
Simulation Service
Initial Situation
Analysis of the multi-product plant regarding product adaptation and product portfolio extension
INOSIM Expert Edition
Executed Work Steps Creation of simulation model covering the existing plant as well as the projected plant
Development of a customized input matrix for design and optimization of the future plant
Result At the end of the project, the customer owned a tool for analyzing the future plant´s behavior autonomously.
Project Description The Sanofi-Aventis Deutschland GmbH, Frankfurt Main, Germany, belongs to Sanofi company, a Global Player in the pharmaceutical industry. In its Frankfurt factory, a production plant should be extended in order to produce new products and to increase the overall production amount as well. Therefore, the customer created an internal draft. Based on that,  INOSIM developed a simulation model to verify this draft. The very complex model covered:
  • Several products and production pools
  • Manufacturing processes incl. cleaning protocols (CIP/SIP)
  • Division of production batches into several parts (GMP-conform production)

Based on this model, INOSIM developed a customized input matrix, allowing the customer to analyze and optimize the production as well as the further development of the future plant. As a result, the customer decided to acquire their own  licence of INOSIM Expert Edition for their autonomous modification and long-term application of the generated simulation model. Thus the projected adaptation of production capacity and product portfolio could be reached and be furthermore secured.

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